Substrates and preparation

Why paint flakes off galvanised steel, and how to stop it

Galvanising is designed to stop rust, not to hold paint. Its smooth, slightly waxy zinc surface gives ordinary primer almost nothing to grip, which is why a coating applied without preparation can peel away in complete sheets within a season.

Galvanised metal gate being etched before a specialist metal primer is applied

The problem is adhesion, not the paint quality

Even a good-quality topcoat fails on galvanising if the surface underneath has not been treated to accept it. This is a mechanical and chemical adhesion issue, not a case of using a better brand of paint.

Weathering, washing or mordant treatment

New galvanising sometimes needs a period of natural weathering before it will accept paint at all, or a mordant solution to etch the surface chemically where waiting is not practical. Skipping straight to primer on fresh, shiny galvanising is asking for early failure.

  • Surface tested for existing weathering before deciding on mordant
  • Degreasing carried out before any etching solution is applied
  • Specific galvanised-metal primer used rather than a generic type

Building the system correctly from there

Once the surface will accept paint, a primer formulated for galvanised or zinc-coated steel, followed by suitable undercoat and topcoat, gives a durable result outdoors. Railings and gates in coastal locations still benefit from a system rated for that extra exposure.

How we work on this

  • We test whether galvanising has already weathered before choosing a treatment method.
  • We degrease surfaces before any etching solution is applied.
  • We specify primers made for galvanised and zinc-coated steel rather than a general-purpose metal primer.

Questions we are asked about this

Can old galvanised railings be repainted if they're already partly rusting?

Yes, but rust breaking through the zinc layer needs treating on its own before the galvanised-specific primer goes on, otherwise it bleeds through the finish.

How long should new galvanising weather before painting?

It varies with exposure, which is why we assess the surface rather than quote a fixed number of weeks for every job.

Is a mordant solution safe to use near planting or paving?

It needs careful handling and containment, and we protect surrounding surfaces and plants before it is applied.

Peeling paint sheeting away from an untreated galvanised steel railing

Send a photo of your railings or gate and we will confirm whether weathering, washing or mordant treatment applies.

Galvanised steel needs its surface treated for adhesion first, or even good paint peels away in sheets.

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