Defects and failures

Blocking: why painted doors and windows stick shut

Blocking is when two painted surfaces, most often a door and its frame or a sash and its runner, stick together under pressure well after the paint should have fully dried. It is more than an annoyance, since forcing a stuck door apart can tear the paint film and undo the finish entirely.

Paint film torn where a freshly painted door has stuck to its frame.

Why some coatings block more than others

Softer, more flexible coatings, which are often chosen deliberately for their durability on high-use joinery, can take considerably longer to reach full hardness than they take to feel dry to the touch. Closing a door or window before that full cure is complete is the single most common cause of blocking.

Door propped open on a wedge to allow full cure time after painting.

The gap between touch-dry and fully cured

A coating can feel completely dry within hours yet still be developing hardness for days or weeks afterwards, depending on the product and conditions. We agree realistic timescales with the client for when doors and windows can go back into normal use, rather than relying on a touch test alone.

  • Manufacturer cure times factored into the actual programme, not just touch-dry times
  • Doors and windows left open or unlatched during the curing period
  • Warmer, less ventilated rooms flagged as needing longer before use

What to do if blocking has already happened

Where surfaces have already stuck and been forced apart, we assess the paint damage and whether a light rub-down and localised recoat will resolve it, or whether a fuller repaint of the affected edge is the more durable route.

How we work on this

  • We factor full cure time into the programme, not just touch-dry time.
  • We specify block-resistant systems on doors with a known sticking history.
  • We assess and repair blocking damage rather than simply forcing surfaces apart.

Questions we are asked about this

How long should I really leave a door before closing it?

Longer than most tins suggest for full hardness rather than just surface dryness — we give a specific timescale for the product used on your job rather than a generic figure.

Can I use a different type of paint to avoid blocking altogether?

Some systems are formulated with better block resistance for high-use doors, and we can specify one of those where sticking has been a recurring problem.

Will opening a window slightly during curing cause dust to settle on the wet paint?

It is a trade-off we manage by choosing a sensible gap and timing rather than leaving it wide open, balancing airflow against dust.

Tell us which doors or windows are sticking and how soon after painting it started, and we will advise on the fix.

Blocking happens when doors close before the coating has fully cured, not just dried to the touch — timing is the real fix, not a different brush technique.

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