Defects and failures

Colour drift between different paint batches

A faint colour seam visible along a corridor wall between two paint batches.

Even paint mixed to the same colour code can vary slightly from one manufacturing batch to another, a variance most manufacturers accept as within normal tolerance. On a small area that difference is invisible, but across a long corridor, several rooms or a full elevation painted at different times, batch drift can show as a visible seam.

Why identical colour codes still vary

Tinting machines, base paint stock and pigment concentrations can all shift marginally between manufacturing runs, and while any single batch meets specification, two batches placed directly next to each other can be different enough for the eye to pick up, particularly under strong or raking light.

Ordering and mixing to reduce the risk

Ordering the full quantity needed for a continuous area in one batch, confirmed by matching batch numbers on the tins, is the most reliable way to avoid drift. Where multiple batches are unavoidable, boxing them together in one container before application blends any minor variation evenly across the whole job rather than leaving a visible line.

  • Batch numbers checked and matched across tins before starting
  • Full room or elevation quantity ordered together where practical
  • Multiple batches boxed together in one container before use

What to do if drift is already visible

Where a visible seam has already appeared between two areas, a coat applied across the whole surface from a single boxed batch, rather than trying to touch up just the join, is the only approach that reliably removes the line rather than shifting it.

Questions we are asked about this

Does this only happen with custom tinted colours?

It is more likely with tinted colours than standard factory colours, since tinting introduces an extra variable, but even standard colours can show minor batch variation.

Can drift happen within a single tin?

No, a single tin is consistent throughout, which is one reason boxing several tins together before use is such an effective way to even out any difference between them.

How do you match batches on a job that spans several weeks?

We order the full known quantity at the outset where possible, and where a top-up is needed later we check batch numbers and, if they differ, box the paint before applying it.

Several tins of matching paint being boxed together into one container before use.

Tell us the total area to be painted and we will order and box the paint to avoid a visible batch line.

Colour drift between batches is a known tolerance issue in manufacturing, and careful ordering and boxing of paint prevents it becoming visible.

Start your project

Planning a commercial painting or decorating project?

Speak to a Hampshire commercial decorating contractor that turns up, communicates clearly and delivers a finish that lasts.